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Industrial Greenhouse Gases - Fact Sheet

Fluorinated Gases Facts:

HFCsPFCsSF6

Three fluorinated compounds, HFCs, PFCs, and SF6 (collectively F-gases), are the “new industrial greenhouse gases" of the basket of six gases addressed under the Kyoto Protocol. A given mass of these gases has between hundreds and tens of thousands as much global warming potential as a similar mass of CO2. While they are emitted in relatively small quantities now, their use is ballooning. Left unchecked, F-gases could equal at least 15% of total GHG emissions in 2040 and 40% by 2100. There are alternatives available for most applications at prices competitive either currently or in the near future, though resistance by F-gas industry is strong and policy guidance will have to be proactive.

 Fluorinated Gases facts

HFCs

HFCs are primarily replacements for ozone depleting substances (ODSs) like CFCs and HCFCs. There is recent, sharp growth in their use and high anticipated growth through the next decades.

Main uses, emissions sources, and alternatives:

Emission of HFC-23 from the production of HCFC-22: from 1.5-3% of the product is HFC-23, which is still sometimes vented.HCFC-22 is used as a refrigerant and as a feedstock for fluoro-organics like the plastic PTFE. 

Alternatives:capture and burning can reduce 98% of emissions; reducing theHCFC-22 market.

Refrigeration and air conditioning (stationary and mobile): historic annual leakage of around 1% for a domestic refrigerator, 10% for chillers, 25% for commercial systems, 30% for refrigerated transport and mobile air conditioning.

Alternatives:natural refrigerants like ammonia, hydrocarbons, CO2/water, and air; systems like absorption, Stirling cycle, and thermoelectric refrigeration; leak reduction combined with reduction in the charge of refrigerant, most significantly through an indirect, secondary loop system; elimination of the need for cooling through passive design, ambient cooling.

Foams:emitted directly to the atmosphere when used as blowing agent to make the foam, released over time from within the cell structure, and emitted upon destruction at end of life. 

Alternatives:CO2 and water, hydrocarbons; not in kind (NIK) insulations like mineral wool, fibreglass, cellulose.

Metered dose inhalers (MDIs): emitted directly to the atmosphere while propelling medication into the lungs.

Alternatives:dry powder inhalers (DPIs) require inhalation effort, but could serve over 90% of the market; nebulisers; oral treatments (pills).

General aerosol propellants: released directly to atmosphere from a spray can; not very common now compared to the role CFCs used to play, but has potential to grow.

Alternatives:HCs, DME, pumps, roll-ons.

Fire extinguishing substance:annual leakage, unintended and intended release account for around 10% a year of installed amount.

Alternatives: fixed systems: inert gas extinguishers, NIK—better fire detection, water; portable: CO2, foam, water.

Solvents:as used for precision cleaning, electronics cleaning, and metal cleaning.

Alternatives:no-clean technologies, aqueous cleaning, semi-aqueous cleaning (HCs then water)

 

PFCs  

Used or unintentionally emitted in a wide variety of industrial applications.

Main uses, emissions sources, and alternatives:

Aluminium smelting: The main source is as an unintended by-product of aluminium smelting due to the “anode effect,” which is itself undesirable for the smelting process.

Alternatives:currently there is an overall decline in PFC emissions from aluminium due to autonomous shifts in industry to superior technologies like point feeder prebake (PFPB).

Solvents and etching:mainly in the semiconductor industry, along with SF6 and NF3, for cleaning vapour deposition (CVD) chambers and etching semiconductors.

Alternatives:recapture and destruction or recycling; switch to other gases that yield lower releases—potentially NF3 in CVDs,switch to a lower-GWP HFC for etching.

Refrigerants:as a drop in replacement for CFCs.

Alternatives:as above.

 

 

SF6

SF6 is emitted in relatively small amounts but there are large quantities in installed equipment and it the highest GWP of all measured FCs.

Main uses, emissions sources, and alternatives:

Gas insulated switchgear/large scale electrical equipment:80% of SF6 sales.Remains for long periods within the units.

Alternatives:air-insulated switches (require more space) for lower voltages; recapture on decommissioning, careful maintenance, leak prevention. 

Magnesium casting and production:as a cover gas to avoid flammable contact with air

Alternatives:return to the old cover gas—SO2, reduce quantities, recapture.

Sound insulating double glassreleased in filling and destruction; has little impact on sound insulation in fact; quite significant in Germany.

Alternatives:larger gap between double glazing, with no SF6.

Sport shoe soles:Nike “Air” soles; quantities hard to determine, large bank probably still existing.

Alternatives:being discontinued and replaced by nitrogen.

Car tires: used instead of air because it leaks more slowly; costly and not widely used.

Alternatives:air, nitrogen

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